The VaporShield, a first-of-its-kind medical device developed by Zephyrus Innovations, required extreme precision in moulding and manufacturing to support its unique liquid-gas propellant system, which accelerates a syringe needle in a fully closed needle-safety system. Beyond technical precision, Zephyrus Innovations faced tight timelines to align with investor and market expectations, which required right-first-time manufacturing.
Solution
FRP were identified as the best manufacturing partner capable of meeting the VaporShield’s stringent precision and repeatability requirements. Throughout the project, FRP provided ongoing Design For Manufacture (DFM); Tooling Design; Moulding Process Optimisation (MPO) & technical support, ensuring each component met the very demanding technical specifications. To accelerate production timelines, FRP deployed resources directly to their manufacturing site in Korea, performing real-time quality checks straight from the production line.
Result
FRP’s dedicated support and precise manufacturing enabled Zephyrus Innovations to achieve high-quality, repeatable parts delivered on schedule. The onsite support in Korea ensured efficient production, keeping the project aligned with market launch goals and achieving the quality and reliability needed to meet both investor and user expectations.
“FRP went above and beyond to meet our demanding specifications and timelines. Their upfront DFM and MPO expertise, coupled with the onsite support in Korea was invaluable, ensuring our parts were right the first time, every time. Their dedication and technical expertise truly made the difference in bringing VaporShield to market.”
Will Wijnberg, Zephyrus Innovations, Chief Operating Officer
