Case Studies

ScubaTx required 3 sets of prototype assemblies to develop & test their Beta Level Organ Preservation Device. Solution: FRP delivered the urgent parts required across multiple processes, materials & technologies – CNC for the aluminium enclosures &...

TTP required high-resolution CT scanning of their previously tested biological assemblies, to understand the internal functionality and detect any hidden defects. The project presented the following key challenges: Timing: The project was time critical, requiring...

The VaporShield, a first-of-its-kind medical device developed by Zephyrus Innovations, required extreme precision in moulding and manufacturing to support its unique liquid-gas propellant system, which accelerates a syringe needle in a fully closed needle-safety...

For the last two decades, UPC have been consistently delivering market-leading technology products to some of the biggest names in pharmaceuticals. Known to many as the go-to problem solvers of product design. Resolving issues at all stages – from concept to...

A global pharmaceutical company recently needed a dozen plastic injection moulded components CT scanning to enable detailed analysis of the geometry. Solution FRP used their in-house CT Scanner in combination with a really clear and simple PDF reporting structure...

When developing high precision medical devices with complex interactions between the moving parts, it can be useful to “see inside” a design at an early stage to understand what is going on. Medical technology experts UPC Cambridge were faced with just this...

Kindeva Drug Delivery requested FRP to develop new prototype injection mould tools and to optimise the moulding processes of achieving fully production-representative injection moulded components. Kindeva Drug Delivery have world-class lab talent to find creative...

Merxin is a disruptive, fast-moving designer, developer and supplier of generic and customised drug delivery and medical device platforms.  When developing their MRX003 generic capsule based inhaler they needed to have production-quality injection mouldings &...

MedTech start-up mOm has developed a revolutionary lightweight incubator that has the potential to help reduce the shocking number of neonatal deaths that happen every year. As a young company developing a potentially life-saving product, mOm required a component...

Challenge Icoteq required the production of IP rated and UV resistant components to house electric equipment to track plastic waste. Icoteq is a technology innovation consultancy specialising in wireless technology and the connected experience for IoT. Bringing...

“Drug delivery devices are extraordinarily difficult to develop. They need to provide a consistent dose every time they are used and are manufactured in very high volumes in automated processes in cleanrooms, yet they need to be very inexpensive and simple to use...

A large global pharmaceutical company needed FRP to take a new product (containing over 29 injection moulded components) from Design to Clinical Trials within just 18 months. Solution Starting with a thorough Design For Manufacture (DFM) approach then progressing...

TMRW needed an advanced portable CryoTransporter developing & molding to the most exacting technical specifications. Solution Starting with advanced molding simulations and developing an optimised component & mold design, FRP delivered the first batch of...